CHAPTER 1 ELECTRICAL CONDUCTORS
SQUARE MIL
Figure 1-2.A comparison of circular and square mils
CIRCULAR-MIL-FOOT
SPECIFIC RESISTANCE OR RESISTIVITY
WIRE SIZES
WIRE SIZES-Cont.
Table 1-2.Standard Solid Copper (American Wire Gauge)
STRANDED WIRES AND CABLES
Figure 1-6.Stranded conductor
FACTORS GOVERNING THE CURRENT RATING
SAFE CURRENT RATINGS
TEMPERATURE COEFFICIENT
DIELECTRIC STRENGTH
CODE-GRADED RUBBER
Plastics
Asbestos
Paper
Silk and Cotton
Mineral Insulated
NONMETALLIC PROTECTION
Rubber and Synthetic Coverings
Metallic Armor
COAXIAL CABLE
Conductor Sizes
Insulating Materials
ANSWERS TO QUESTIONS Q1. THROUGH Q36 - 14176_39
ANSWERS TO QUESTIONS Q1. THROUGH Q36 - 14176_40
CHAPTER 2 WIRING TECHNIQUES
CONDUCTOR SPLICES AND TERMINAL CONNECTIONS
Hand Wire Stripper
Locally Made Hot-Blade Wire Stripper
General Wire-Stripping Instructions
Staggering Splices
Rattail Joint
Knotted Tap Joint
SPLICE INSULATION
Friction Tape
Figure 2-11.Noninsulated terminal lugs and splices
NONINSULATED TERMINAL AND SPLICE INSULATION
COMPRESSED AIR/NITROGEN HEATING TOOL
Table 2-1.Compressed Air/Nitrogen Heating Tool Power Requirements
Noninsulated Copper Terminals
ALUMINUM TERMINALS AND SPLICES - 14176_56
Figure 2-17.Aluminum terminal lug and splice
PREINSULATED COPPER TERMINAL LUGS AND SPLICES
Table 2-2.Color Coding of Copper Terminal Lug or Splice Insulation
Figure 2-20.Hand-crimping tools
PREINSULATED SPLICES
Crimping Procedure for Splices
Figure 2-24.Locating splice in crimping tool.
SOLDERING - 14176_64
Figure 2-25.Dip-tinning In a solder pot.
ALTERNATIVE DIP-TINNING PROCEDURE
PROCEDURE FOR TINNING COPPER WIRE WITH A SOLDERING IRON
Soldering Irons - 14176_68
Figure 2-29.Soldering iron tip shapes
Soldering Gun
Resistance Soldering Set
Pencil Iron and Special Tips
SOLDER
Figure 2-35.Tin-lead fusion diagram
FLUX
Soldering Aids
LACING CONDUCTORS - 14176_77
Figure 2-40.Lacing shuttle
SINGLE LACE
DOUBLE LACE
Figure 2-44.Terminating double lace.
Figure 2-46.Marling hitch as a lock stitch.
SPOT TYING
SELF-CLINCHING CABLE STRAPS
HIGH-TEMPERATURE PRESSURE-SENSITIVE TAPE LACING
Insulation Removal
Terminal Lugs
Aluminum Terminals and Splices - 14176_88
Soldering - 14176_89
Lacing Conductors - 14176_90
ANSWERS TO QUESTIONS Q1 THROUGH Q56 - 14176_91
ANSWERS TO QUESTIONS Q1 THROUGH Q56 - 14176_92
ANSWERS TO QUESTIONS Q1 THROUGH Q56 - 14176_93
CHAPTER 3 SCHEMATIC READING
Test Equipment Cable-Marking Systems
Figure 3-2.Test equipment cable marking
WIRE-MARKING SYSTEMS
Figure 3-4.Designating conductor marking between unlike terminals
POWER TOOL AND APPLIANCE MARKING SYSTEMS
PICTORIAL DIAGRAM
SOMETRIC DIAGRAM
SINGLE-LINE DIAGRAM
SCHEMATIC DIAGRAM
Figure 3-10Schematic diagram.
SCHEMATIC DIAGRAM-Cont.
WIRING DIAGRAM
TERMINAL DIAGRAM
SYNTHETIC INSULATION
ELECTRICAL OR ELECTRONIC CIRCUITS AND PORTABLE POWER TOOLS
Figure 3-14.DANGER tag.
High Voltage Precautions
Portable Electric Power Tools
Cable- and Wire-Marking Systems
Isometric Diagram
Block Diagram
ANSWERS TO QUESTIONS Q1. THROUGH Q18. - 14176_117
ANSWERS TO QUESTIONS Q1. THROUGH Q18. - 14176_118
APPENDIX I GLOSSARY - 14176_119
APPENDIX I GLOSSARY - 14176_120
APPENDIX I GLOSSARY - 14176_121
APPENDIX I GLOSSARY - 14176_122
APPENDIX I GLOSSARY - 14176_123
APPENDIX II ELECTRICAL AND ELECTRONIC SYMBOLS
APPENDIX III REFERENCES USED TO DEVELOP THE TRAINING MANUAL
MODULE 4 INDEX
MODULE 4 INDEX - 14176_130
MODULE 4 INDEX - 14176_131
MODULE 4 INDEX - 14176_132
Assignment Questions - 14176_133
Assignment Questions - 14176_135
Assignment Questions - 14176_136
Assignment Questions - 14176_137
Assignment Questions - 14176_138
Assignment Questions - 14176_139
Assignment Questions - 14176_140
Assignment Questions - 14176_141
Assignment Questions - 14176_142
Assignment Questions - 14176_143
Assignment Questions - 14176_144
Assignment Questions - 14176_145
Assignment Questions - 14176_146
Assignment Questions - 14176_147
Assignment Questions - 14176_148
Figure 2B.Schematic Diagram
Assignment Questions - 14176_151
SQUARE MIL
Figure 1-2.A comparison of circular and square mils
CIRCULAR-MIL-FOOT
SPECIFIC RESISTANCE OR RESISTIVITY
WIRE SIZES
WIRE SIZES-Cont.
Table 1-2.Standard Solid Copper (American Wire Gauge)
STRANDED WIRES AND CABLES
Figure 1-6.Stranded conductor
FACTORS GOVERNING THE CURRENT RATING
SAFE CURRENT RATINGS
TEMPERATURE COEFFICIENT
DIELECTRIC STRENGTH
CODE-GRADED RUBBER
Plastics
Asbestos
Paper
Silk and Cotton
Mineral Insulated
NONMETALLIC PROTECTION
Rubber and Synthetic Coverings
Metallic Armor
COAXIAL CABLE
Conductor Sizes
Insulating Materials
ANSWERS TO QUESTIONS Q1. THROUGH Q36 - 14176_39
ANSWERS TO QUESTIONS Q1. THROUGH Q36 - 14176_40
CHAPTER 2 WIRING TECHNIQUES
CONDUCTOR SPLICES AND TERMINAL CONNECTIONS
Hand Wire Stripper
Locally Made Hot-Blade Wire Stripper
General Wire-Stripping Instructions
Staggering Splices
Rattail Joint
Knotted Tap Joint
SPLICE INSULATION
Friction Tape
Figure 2-11.Noninsulated terminal lugs and splices
NONINSULATED TERMINAL AND SPLICE INSULATION
COMPRESSED AIR/NITROGEN HEATING TOOL
Table 2-1.Compressed Air/Nitrogen Heating Tool Power Requirements
Noninsulated Copper Terminals
ALUMINUM TERMINALS AND SPLICES - 14176_56
Figure 2-17.Aluminum terminal lug and splice
PREINSULATED COPPER TERMINAL LUGS AND SPLICES
Table 2-2.Color Coding of Copper Terminal Lug or Splice Insulation
Figure 2-20.Hand-crimping tools
PREINSULATED SPLICES
Crimping Procedure for Splices
Figure 2-24.Locating splice in crimping tool.
SOLDERING - 14176_64
Figure 2-25.Dip-tinning In a solder pot.
ALTERNATIVE DIP-TINNING PROCEDURE
PROCEDURE FOR TINNING COPPER WIRE WITH A SOLDERING IRON
Soldering Irons - 14176_68
Figure 2-29.Soldering iron tip shapes
Soldering Gun
Resistance Soldering Set
Pencil Iron and Special Tips
SOLDER
Figure 2-35.Tin-lead fusion diagram
FLUX
Soldering Aids
LACING CONDUCTORS - 14176_77
Figure 2-40.Lacing shuttle
SINGLE LACE
DOUBLE LACE
Figure 2-44.Terminating double lace.
Figure 2-46.Marling hitch as a lock stitch.
SPOT TYING
SELF-CLINCHING CABLE STRAPS
HIGH-TEMPERATURE PRESSURE-SENSITIVE TAPE LACING
Insulation Removal
Terminal Lugs
Aluminum Terminals and Splices - 14176_88
Soldering - 14176_89
Lacing Conductors - 14176_90
ANSWERS TO QUESTIONS Q1 THROUGH Q56 - 14176_91
ANSWERS TO QUESTIONS Q1 THROUGH Q56 - 14176_92
ANSWERS TO QUESTIONS Q1 THROUGH Q56 - 14176_93
CHAPTER 3 SCHEMATIC READING
Test Equipment Cable-Marking Systems
Figure 3-2.Test equipment cable marking
WIRE-MARKING SYSTEMS
Figure 3-4.Designating conductor marking between unlike terminals
POWER TOOL AND APPLIANCE MARKING SYSTEMS
PICTORIAL DIAGRAM
SOMETRIC DIAGRAM
SINGLE-LINE DIAGRAM
SCHEMATIC DIAGRAM
Figure 3-10Schematic diagram.
SCHEMATIC DIAGRAM-Cont.
WIRING DIAGRAM
TERMINAL DIAGRAM
SYNTHETIC INSULATION
ELECTRICAL OR ELECTRONIC CIRCUITS AND PORTABLE POWER TOOLS
Figure 3-14.DANGER tag.
High Voltage Precautions
Portable Electric Power Tools
Cable- and Wire-Marking Systems
Isometric Diagram
Block Diagram
ANSWERS TO QUESTIONS Q1. THROUGH Q18. - 14176_117
ANSWERS TO QUESTIONS Q1. THROUGH Q18. - 14176_118
APPENDIX I GLOSSARY - 14176_119
APPENDIX I GLOSSARY - 14176_120
APPENDIX I GLOSSARY - 14176_121
APPENDIX I GLOSSARY - 14176_122
APPENDIX I GLOSSARY - 14176_123
APPENDIX II ELECTRICAL AND ELECTRONIC SYMBOLS
APPENDIX III REFERENCES USED TO DEVELOP THE TRAINING MANUAL
MODULE 4 INDEX
MODULE 4 INDEX - 14176_130
MODULE 4 INDEX - 14176_131
MODULE 4 INDEX - 14176_132
Assignment Questions - 14176_133
Assignment Questions - 14176_135
Assignment Questions - 14176_136
Assignment Questions - 14176_137
Assignment Questions - 14176_138
Assignment Questions - 14176_139
Assignment Questions - 14176_140
Assignment Questions - 14176_141
Assignment Questions - 14176_142
Assignment Questions - 14176_143
Assignment Questions - 14176_144
Assignment Questions - 14176_145
Assignment Questions - 14176_146
Assignment Questions - 14176_147
Assignment Questions - 14176_148
Figure 2B.Schematic Diagram
Assignment Questions - 14176_151
